sk-hydroautomation.de

Forming Technology

HORIZONTAL FORMING LINE
KIND OF WORPIECES Ø RANGE WORKPIECE LENGTHS
tubes Ø 35 - 60 mm 150 - 450 mm
UMFORMLINIE FÜR ROHRE FORMING LINE FOR TUBES
two horizontal drawing presses (1), (2) with two stations each. The inner transport of the tubes takes place by a longitudinal transfer with hydr. feeder and a linear ledge with approx. 10 grippers
  • expanding force approx. 18 t
  • travel way with adjustable stoppers
  • tool pick up with quick-change-system
  • expanding tool = changeable part
  • cycle time 12 sec/tube
  • completly tubed hydraulics with their own aggregate. Valves and cylinder made by Parker Hydraulik
  • electrical system; controlbox contending Siemens S7 300-control with decentralized Profibus-system
      - swivelling contral desk with OP27 control-panel
      - integrated modem for telediagnostic service
APPLIANCE PARTS FORMING PLANT

1.  SET OF TOOLS

2.  ONE HORIZONTAL ROLLING UNIT
Verrolleinrichtung to roll recesses resp. to close tube-ends. The rolling unit is attached horizontally to a hydraulic slide with mechanically adjustable side stoppers

forward feed servo drive motor with position-acquisiton
rolling tools changing part
3.  FEEDING HANDLING INTO THE FORMING PLANT
  • HIGH ANGLE CONVEYOR type WS 92 C
  • PRISMATC ROLLER CONVEYOR type FP97
  • pneumatic lifter from prismatic roller conveyor
  • TRANSFER PORTAL type 9708 B with Z-axis
4.  DISCHARGE HANDLING OUT OF THE FORMING LINE
  • TRANSFER PORTAL type 9708 B with Z-axis
  • BOXPALLETS LOADING PORTAL type WZ91C
AUTOMATIC STRAIGHTEN MACHINE
KIND OF WORPIECES Ø RANGE WORKPIECE LENGTHS
hardened shafts, tubes Ø 11 - 25 mm 250 - 600 mm
RICHTMASCHINE FÜR HARTE VOLL- U. HOHLWELLEN Typ 9753

RICHTLINEAL U. ABROLLBOCK
STRAIGHTEN MACHINE FOR HARD SOLID AND HOLLOW SHAFTS type 9753
cycle time 3,5 sec / shaft
accuracy 0,05 + 0,03 mm
  • feeding buffer approx. 10 shafts
  • welded steel base frame with solid base plate and stable linear guidances
  • four guide coloumns containing the upper adjustment and holding plate
  • pass-through height quickly adjustable
  • straigthen carriage with two moveable roll-off-frames
  • straigthen ruler and roll-off-frames with quick-adjustment
  • electric rocker-arm-drive frequency-regulated
  • discharge forcibly regulated into a collecting box for approx. 30 – 40 shafts
  • moveable control-desk with S7 315 U control and prepared intersection point for feeding and discharge-units
APPLIANCE PARTS STRAIGHTEN MACHINE
  • automatic height and side adjustment of the straigthen rulers and roll-off-frames and a controll desk OP 27 -> set-up time < 5 minutes
  • automatic eccentric testing -> accuracy + 0,04 mm
  • integration in linkage operation
HOT STRAIGHTEN PRESS
WARMRICHTPRESSE TYP 9817 FÜR RUNDE BLECHE

WARMRICHTPRESSE TYP 9817 FÜR RUNDE BLECHE
HOT STRAIGHTEN PRESS TYPE 9817 FOR ROUND SHEETS
with heating tool and temperature control of the tool

PNEUMATIC C-FRAME PRESS:
  • pressing force max. 16 KN at 6 bar
  • cylinder seal made of Viton
  • plain shank secured against distortion
  • quick-change of the upper and lower tool
HEATING TOOL:
  • one upper plate with two electrical heating coils
  • one lower plate with two electrical heating coils
FEEDING- UND DISCHARGE-HANDLING:
  • storage table Ø 600 mm with 3 seats for the magazines
  • one pneumatic transfer handling with independent X-axis and two lifting units with one quick-adjustable magnetic gripper each with strippers
  • one discharge-slide with tipping cylinder to put the sheets in boxpalletes

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