sk-hydroautomation.de

Assembly Technology

Here you can see a few examples of our experiences in assembly technology.

ASSEMBLY PLANT FOR ACTUATING SYSTEMS
ASSEMBLY PLANT FOR ACTUATING SYSTEMS STATION 1  manual assembly (feeding)
STATION 2  automatic circular table assembly
  • mounting the distance ring to the piston
  • mounting the o-ring to the guide tube
  • transfer of the casing to the circular-table
  • blowing out and sucking off the casing
  • automatic grease metering for the casing
  • feeding, decollating and mounting the grooved ring
STATION 3  static leakproof testing
STATION 4  robot assembly
  • feeding, decollating and mounting workpieces
STATION 5  automatic labeling
STATION 6  automatic circular table assembly
  • mounting the swivel head
  • greasing the bolts
  • shrinking on the swivel heads with force/position acquisition
  • depositing and dividing non-defective/defective casings
ASSEMBLY LINE FOR SHOCK ABSORBER
Sickwerkzeug

PALETTENUMLAUFSYSTEM MIT WERKSTÜCKTRÄGER
PALLETS-CIRCULATING SYSTEM WITH WORKPIECE CARRIER
  • workpiece carrier circulates in a rectangle (double-tracked)
  • workpiece carrier accessible from below
STOP- AND LOCATING STATIONS
  • automatic locating station with decollation
  • manual feeding-/discharge-station

STATION 1  oil/gas filling station
  • hydraulic servo drive axle with force/position-acquisition
  • autom. gas injection unit adjustable from 6 to 10 ± 0,05 bar
  • hydraulic crimping tool with self-supported position acquisition (tool breakage sensor)
  • process parameter acquisition
  • process parameter acquisition
STATION 2  oil metering station for the outer tube
  • semiautomatic mounting the ZSB-piston shaft with cover to the pump-shaft
  • hydraulic servo drive axle to push the ZSB-shaft in the filling-position
  • precise oil-metering unit with metering-vessel
  • cylindric-tube flanging
  • process parameter acquisition
PLUNGER VALVE ASSEMBLY FOR SPRING-UNITS
KOLBENVENTILMONTAGE FÜR FEDERPAKETE
  • chain conveyor driven by a fast stepping-motor
  • flat spring feeding with magazinebars and vacuum-handling
  • piston feeding and positional controlling with a semiautomatic turning station
  • semiautomatic mounting station for distance rings
  • workpiece gripping with high gripping force
  • screwing technique with torque-acquisition
BALL BEARING HOT ASSEMBLY
WARMMONTAGE FÜR KUGELLAGER The bearings to be mounted are lined up, decollated and centered on a transportation belt which carries them into the heating station. Each bearing is lifted up in an induction coil. To control the mounting process the temperature is monitored by a pryrometer during the assembly process.
  • feeding with decollating the bearings
  • positional centering of the ball bearings
  • pneum. lifting plate with isolating disk
  • induction heating unit with copper coil
  • temperature monitoring with pyrometer
  • monitoring and controling of the assembly
  • automatic deposit of defective parts
UNIVERSAL SHAFT ASSEMBLY LINE
MONTAGEANLAGE FÜR GELENKWELLEN

MONTAGEANLAGE FÜR GELENKWELLEN

MONTAGEANLAGE FÜR GELENKWELLEN
PALLETS-TURNING SYSTEM WITH WORKPIECE CARRIER
  • workpiece carrier circulates in a rectangle (double-tracked)
  • workpiece carrier accessible from below
  • automatic locating station with decollation
  • manual feeding-/discharge-station
STATION 1 manual assembly station
  • removing mounted universal shafts
  • burring the internal toothing
  • feeding the unmounted universal shafts
STATION 2 free station
STATION 3 automatic Loctite-applying
STATION 4 closing the shafts with copper ends incl. force/position-acquisition
STATION 5 brushing the flitter from the copper-seals
STATION 6 feeding, decollating and assembling the circlip
STATION 7 manual assembly station
STATION 8 pressing the bearing to shaft incl. force/position-acquisition
STATION 9 feeding, decollating and assembling the circlip
STATION 10 free station
STATION 11 labeling of the universal shafts with an ink jet printer
STATION 12 greasing of the internal toothing incl. grease metering
STATION 13 defectiv parts deposit

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